In the past, the automotive industry has been the most important field of robotic applications. With the increase of automation requirements, industrial robot applications have been expanded. In addition to traditional welding applications, robots load and unload materials, palletizing, grinding, spraying, and assembly. Other fields have also been widely used. Metal forming machine tools are an important part of machine tool tools. Forming processing is usually associated with high labor intensity, noise pollution, metal dust, etc. Sometimes it is in a high temperature, high humidity and even polluted environment. The work is simple and boring, and the enterprise is difficult to recruit. The integration of industrial robots and forming machine tools not only solves the problem of enterprise users, but also improves processing efficiency and safety, and improves machining accuracy, which has great room for development. Integrated application of CNC bending machine: There are two main ways to integrate the bending of the robot. One is the bending machine as the center, the robot is equipped with a vacuum suction cup, and the magnetic piece is fed up, the positioning table, the feeding table and the turning frame are folded. Bend unit. The second is the flexible processing line of the plate formed by the robot and the laser equipment or the CNC rotary table punching machine, the industrial robot walking shaft, the sheet conveying line, the positioning table and the vacuum suction cup gripper. Press stamping integration application: There are two main ways to integrate the robot and press stamping. One is the single robot punching and unloading: the sheet is transferred from the unloading station to the positioning table by the robot, and then moved to the press mold after positioning. In the middle of the stamping, after the end of the stamping, the robot picks up the material and puts it into the stacking table to realize the automatic loading and unloading of the single press robot. The second is the robotic press connection: through multiple robots to establish a stamping connection between multiple presses. According to the requirements of the forming process of the workpiece, it is necessary to cooperate with multiple presses. The whole production line consists of a demolition robot, a loading robot, a transfer robot between the presses, and a tail robot. Compared with robots with linear coordinates, the six-axis robot is more flexible, has no equal height requirements for the mold, and is easy to integrate. Hot forging integrated application: The hot forging line usually consists of two die forging presses, one for punching and the other for trimming. The hot forging robot integrated application is usually equipped with two robots, one is responsible for transferring the high temperature material processed by the intermediate frequency furnace to the stamping die forging press, and the other is responsible for transferring the material from the stamping die forging press to another die. The forging press performs trimming. In order to prevent the high-temperature stamping workpiece from sticking to the mold, it is necessary to perform graphite lubrication on the mold after each pressing, and the lubrication can be completed by the robot or by a special mechanism. Because forging is a harsh environment caused by high temperature and high humidity and graphite lubrication, pay special attention to the protection work of the robot and the ability of the robot itself to resist heat radiation. Welding application: Welding is the post-processing of forming machine tool plates. Robot welding has two types of resistance welding and arc welding. Welding robot applications account for more than 45% of the total robot application. The arc welding application is based on the robot, and is equipped with welding stations, wire feeders, welding guns, fixtures and other welding stations. The electric resistance welding application is based on the robot, and is equipped with a spot welding station composed of a spot welding gun, a welding controller , a water gas unit, a pipeline package, and a fixture. Robots are typical representatives of advanced manufacturing technology and automation equipment. Intelligent industrial equipment has become the basis for the upgrading and transformation of global manufacturing. The integration of industrial robots and CNC machine tools enables intelligent manufacturing and digital workshops and smart factories to move from concept to reality. Lighting Pole, Steel Lamp Pole, Street Light Poles, Garden Lamp Post YIXING FUTAO METAL STRUCTURAL UNIT CO.,LTD( YIXING HONGSHENGYUAN ELECTRIC POWER FACILITIES CO.,LTD.) , https://www.chinasteelpole.com
Application of six-axis robot in metal processing industry
Yixing Futao Metal Structural Unit Co. Ltd. is com manded of Jiangsu Futao Group.
It is located in the beach of scenic and rich Taihu Yixing with good transport service.
The company is well equipped with advanced manufacturing facilities.
We own a large-sized numerical control hydraulic pressure folding machine with once folding length 16,000mm and the thickness 2-25mm.
We also equipped with a series of numerical control conveyor systems of flattening, cutting, folding and auto-welding, we could manufacture all kinds of steel poles and steel towers.
Our main products: high & medium mast lighting, road lighting, power poles, sight lamps, courtyard lamps, lawn lamps, traffic signal poles, monitor poles, microwave communication poles, etc. Our manufacturing process has been ISO9001 certified and we were honored with the title of the AAA grade certificate of goodwill"
Presently 95% of our products are far exported to Europe, America, Middle East, and Southeast Asia, and have enjoyed great reputation from our customers,
So we know the demand of different countries and different customers.
We are greatly honored to invite you to visit our factory and cheerfully look forward to cooperating with you.