PLC currently has 5 standard programming languages, do you know?
PLC, or Programmable Logic Controller, is an electronic device that was originally known as a "sequence controller." In 1978, the National Electrical Association officially named it PLC. It is defined as an electronic system designed primarily to read input signals from external devices such as buttons, sensors, switches, and pulses. Based on these inputs, the microprocessor performs logical, sequential, timing, counting, and computational operations according to a pre-programmed set of instructions stored internally. The system then generates corresponding output signals to control devices like relays, solenoid valves, and motor drivers, enabling automated mechanical control or machining processes.
Today, PLCs support five standard programming languages: graphical and textual. Graphical languages include Ladder Diagram (LD), Function Block Diagram (FBD), and Sequential Function Chart (SFC). Textual languages consist of Instruction List (IL) and Structured Text (ST). These are part of the IEC 1131-3 standard, an international set of programming languages for industrial control systems developed by the IEC working group. This standard has significantly contributed to the globalization of PLC programming, making it applicable not only to PLCs but also to broader industrial control environments.
The Ladder Diagram (LD) is the first and most widely used programming language for PLCs. It evolved from relay control schematics and retains the familiar layout of electrical diagrams, making it highly intuitive for electricians. However, unlike physical relays, the elements in LD are "soft relays" — memory locations within the PLC. When a soft relay is "energized," its contacts change state, mimicking real-world relay behavior. This concept allows users to understand and implement logic easily.
Another key feature of ladder logic is the "energy flow," which represents the imaginary current flowing from left to right, aligning with the execution order of the program. Additionally, busbars are vertical lines on either side of the diagram, representing power supply connections. The logic solution process follows a top-to-bottom, left-to-right sequence, using values from the input image register rather than direct contact states.
Function Block Diagram (FBD) uses graphical symbols similar to digital logic gates, offering an intuitive way to represent control functions. It is particularly useful for complex systems where relationships between functions can be clearly visualized, reducing programming and debugging time.
Sequential Function Chart (SFC) is ideal for describing sequence control programs, especially in systems involving concurrency and selection. It helps break down large programs into manageable steps, improving clarity and efficiency.
Instruction List (IL) is a low-level, mnemonic-based language, similar to assembly code. It is easy to remember and operate directly from a programmer’s keyboard, though it lacks the visual appeal of graphical languages.
Structured Text (ST) is a high-level language resembling Pascal, allowing for more complex control operations. While powerful, it requires advanced programming knowledge and is less intuitive for beginners.
Not all PLCs support all languages. Low-end models may lack support for FBD or SFC, while larger systems typically offer multiple options. Some specialized languages, like CFC (Continuous Function Chart) used in D7-SYS, are tailored for specific applications, simplifying tasks like PID control or function generation without requiring deep programming expertise.
Learning PLC programming demands patience, confidence, and logical thinking. Beginners should practice regularly, develop good habits, and build a solid theoretical foundation. Understanding the basics of logic, timing, and program structure will help in creating efficient and reliable programs. With persistence and the right approach, mastering PLC programming becomes an achievable and rewarding skill.
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