Delta's four-pump converging oil-electric servo drive program helps large-scale injection molding machines save energy and reduce fuel consumption

Delta's VFD-VJ series of servo drive has been highly favored by the market since its launch, with the advantages of power saving, precision, and high response, and has been rapidly developed in the application of multi-pump splitting and confluence in large injection molding machines. Recently, Delta successfully provided a four-pump converging oil-electric servo drive solution based on the VFD-VJ series of servo drives for a customer's two large injection molding machines. It fully meets the needs of customers and is highly recognized as a customer. Exploring the international market provides powerful support.

The two large-scale horizontal injection molding machines produced by the customer meet the needs of different flow rates and pressures in the production process by means of four-pump split-confluence. At the same time, in order to meet the high-end use requirements of customers in the international market, the hydraulic system is also energy-saving through the oil and electricity servo system. The specific requirements are: the equipment system pressure is 175Kgf, the system flow rate is 900L/min, and the electric servo drive has the function of combining and splitting. In order to realize the pre-molding, mold opening, ejection and other actions in the same move, the drive is required to have multiple sets of PID functions.

In order to meet customer requirements, Delta's application engineers used four VFD-VJ series servo drive units as the four-pump converging electric servo drive scheme for each device. Together with the existing motor and oil pump of the customer, each unit formed Four-pump confluence system for equipment. Through the confluence operation, the injection molding machine can meet the large flow requirement of the rubber injection operation and the pressure at the time of pressure maintenance; through the shunt operation, the linkage between the mold opening, the mold holding and the melt movement can be realized. The structure diagram of the four-pump sub-convergence system of Delta's electric servo drive scheme is as follows:

Delta, electric servo drive, large injection molding machine

(Note: A, B, C, and D represent workstations formed by VFD-VJ series servo motors and corresponding motors and oil pumps, respectively. P1, P2, and P3 are pressure commands issued by the upper controller. Q1, Q2, Q3 is the flow command issued by the upper controller. PO1, PO2, and PO3 are pressure feedback, SON is the enable signal, and MI3 is the shunt signal.

After on-site commissioning, Delta's four-pump converging oil-electric servo drive scheme fully meets the requirements of customer system pressure, flow, and multi-action synchronous operation, and the pressure relief speed problem proposed by customers also reduces slump parameters by adjusting the deceleration time and flow command. The perfect solution, while providing accurate pressure and flow control, not only greatly reduce energy consumption, and save operating time, shorten the entire process cycle, increase production, maximize customer benefits.

As the core of Delta's four-pump converging oil-electric servo drive scheme, the VFD-VJ series of servo drive has become an important driving force for high-end injection molding machines to open up the international market with excellent and stable performance. It also expects to work together with customers to achieve common goals. For the international market to create high-quality injection molding machine products.


About Delta:

Founded in 1971, Delta is a leader in power management and thermal solutions, and has a world-class position in many product areas. Faced with the ever-increasing issues of climate change, Delta upholds the business mission of “Environmental Protection, Energy Saving, and Earth Care”, using power electronics core technologies, integrating global resources and innovative R&D, and pursuing three major business areas, including “power supply and components” and “ Energy Management" and "Smart Green Life". At the same time, Delta actively develops its brand and continues to provide efficient and reliable energy-saving solutions. Delta operates outlets all over the world and has R&D centers and production bases in China, Taiwan, the United States, Thailand, Japan, Singapore, Mexico, India, Brazil, and Europe.


In recent years, Delta has won a number of international glory and recognition. Since 2011, DJSI World has been listed in the Dow Jones Sustainability Indexes (DJSI) for five consecutive years. Its overall rating has topped the global electronics industry for the third consecutive year. Reelected "DJSI-Emerging Markets"; 2014 CDP (International Carbon Disclosure Project) Annual Review Results Announced, Delta Outperforms Nearly 2,000 Listed Companies Participating in the CDP Competition Globally, Not Only Obtaining the Highest Level A The rating is the only company in Greater China that has been selected as the Climate Performance Leadership Index (CPLI).


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About Zhongda Dentsu

In 1992, Delta Electronics was established in Shanghai. Since its establishment, it has maintained an average annual growth rate of 27%, providing industrial users with highly efficient and reliable power, video, automation and energy management solutions. In the communications power market share of the forefront, but also the video display and industrial automation solutions leader.

Zhongda Dentsu integrates the superior power electronics and control technology of the parent company Delta Group and continues to introduce leading domestic and overseas products. Under the understanding of the Chinese customer operating environment, we propose a complete solution based on the needs of various industries and industries. Create a competitive advantage. Adhering to the business mission of “Environmental Protection, Energy Saving, and the Love of the Earth”, it has become a strategic partner for China Mobile’s green operations, and has carried out many new applications in energy conservation and emission reduction and building energy conservation technologies.

In order to meet customers' demand for uninterrupted operation, Delta Electronics has established 48 branches, 74 technical service outlets and 12 maintenance outlets throughout the country. Relying on a well-trained technical service team, Zhongda provides customers with personalized, comprehensive pre-sales, on-sale services and the most reliable after-sale protection.

After more than 20 years of intensive cultivation, with the efforts of 1300 employees, the turnover of Zhongda Dentsu in 2015 was approximately 3.3 billion renminbi. In the future, Zhongda will continue to introduce new products and create a smarter, more environmentally friendly future by working closely with customers.


Zhongda Dentsu - a reliable industrial partner!

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Delta, electric servo drive, large injection molding machine

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